CONVEYING & MATERIAL HANDLINGPart of Ferro Oiltek
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APPLICATION GUIDE / CONVEYING & MATERIAL HANDLING

Understand the material.
Then engineer the movement.

Bulk material handling connects receiving, storage, processing and discharge. The right conveyor is selected around the material and the complete route—not capacity alone.

Plan your conveying route

Material behaviour

Measure bulk density and describe particle size, moisture, temperature, abrasiveness and flowability.

Route & transfers

Record horizontal run, vertical lift, feed points, discharge points and available installation space.

Containment & recovery

Consider dust generation, product loss, air separation and safe cleaning as part of the system.

Duty & integration

Define average and peak throughput, operating hours, upstream feed and downstream receiving capacity.

Which conveyor belongs in your process?

Equipment selection starting points — final suitability requires engineering review
EquipmentTypical planning roleWhat to review
Belt conveyorsContinuous transfer along horizontal or suitable inclined routesMaterial loading, belt selection, incline, dust and spillage
Screw conveyorsCompact enclosed transfer and application-specific feedingFlowability, trough loading, wear, compaction and inclination
Redler / drag-chain conveyorsEnclosed movement between plant feed and discharge pointsChain pull, wear liners, casing fill and outlet arrangement
Bucket elevatorsVertical transfer between receiving, storage and process levelsDischarge method, bucket selection, headroom and dust hazards
Pneumatic conveyorsAir-powered transfer of suitable materials through pipeworkAirflow, pressure loss, bends, separation and product sensitivity
Rotor liftsSpecialised material lifting subject to application reviewMaterial profile, feed arrangement, lift duty and plant interfaces

What does bulk flow mean?

Mass flow describes how many tonnes move each hour. Volumetric flow describes the space that material occupies each hour. For example, 30 t/h at a bulk density of 650 kg/m³ equals approximately 46.2 m³/h. This conversion is a starting point; it does not determine machine size or available capacity.

Redler conveyor or drag-chain conveyor?

Redler is a commonly used term for enclosed drag-chain conveying. When specifying a system, describe the material, route, inlet and discharge requirements so the engineering team can confirm the appropriate chain and casing arrangement.

Looking for a roller conveyor or roller lift?

Please describe whether you need to move discrete loads or loose bulk material. These enquiries should be distinguished from the rotor lift listed in the Ferro Oiltek conveying portfolio. Share the actual product and lifting task so the team can confirm equipment availability and suitability.

Mechanical or pneumatic conveying?

Compare the entire route, not only the conveyor. Mechanical options require review of material contact, supports and transfer points. Pneumatic systems also require airflow, pressure, bends and separation to be engineered together. Material testing may be needed before final selection.

Calculate your bulk flow
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